- Exam Code: API-510
- Exam Name: Pressure Vessel Inspector
- Certification Provider: API
- Corresponding Certification:Individual Certification Programs
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Damage Mechanisms and Corrosion Assessment | 22% | - Damage assessment and prioritization - High-temperature damage and material degradation - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation - Cracking mechanisms (environmental, fatigue, creep) |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection methods and technique selection - TML/CML selection and measurement planning - Records review and baseline data collection - Inspection interval determination and extension rules - Code scope, jurisdiction, and regulatory requirements - Remaining life and corrosion rate calculations |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Repair vs alteration definitions and procedures - Documentation and post-work verification - Authorization and responsibility for work - Pressure relieving devices and overpressure protection |
| Design, Materials, and Fabrication Rules | 22% | - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations - Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements |
API Pressure Vessel Inspector Sample Questions:
1. Explain how API-510 addresses the retrofitting and upgrading of aging pressure vessels to meet modern operational demands.
2. Describe the considerations for API-510 compliance when converting existing vessels for new operational uses.
3. After a new vessel has been installed, what must be done in order accept the vessel for operation?
A) A first internal inspection, however if a manufactures' data report (U1) assuring that the vessel is satisfactory for its intended service is available the first internal may be waived
B) Base line thickness readings must be taken per API 572
C) A first internal inspection.
D) Base line thickness reading must be taken per NBIC regulation 6
4. The definition of a construction code is?
A) Any standard used to build a vessel
B) Any technique of construction
C) The Code or standard to which a vessel was originally built
D) Any standard used to repair vessel
5. Discuss how ongoing global regulatory changes impact the implementation of API-510 standards.
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: Only visible for members | Question # 3 Answer: A | Question # 4 Answer: C | Question # 5 Answer: Only visible for members |
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