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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Damage Mechanisms and Corrosion Assessment | 22% | - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Internal, external, and localized corrosion |
| Topic 2: Design, Materials, and Fabrication Rules | 22% | - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations - Flanges, bolting, gaskets, and special components - Positive material identification (PMI) and traceability |
| Topic 3: Inspection Scope, Planning, and Data Evaluation | 28% | - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules - Remaining life and corrosion rate calculations - Inspection methods and technique selection - Records review and baseline data collection - TML/CML selection and measurement planning |
| Topic 4: Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application |
| Topic 5: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures |
API Pressure Vessel Inspector Sample Questions:
1. How does API-510 facilitate the integration of new inspection technologies into the established inspection routines for pressure vessels?
2. Whose authorization is required as a minimum prior to the start of any repairs or alterations?
A) The insurance company
B) The production manager
C) The maintenance manager
D) The authorized pressure vessel inspector
3. Which of the following will vessel rerating involve:
A) Review Inspection records verify the pressure vessel has been in the proposed service previously
B) Calculations from either the manufacturer or an owner-user engineer experienced in pressure vessels
C) Calculations from only a manufacturer experienced in pressure vessels
D) Use of Non-Code requirements as established in accordance with the alternative rules of API 572
4. Describe the process for re-certifying a pressure vessel that has been out of service for an extended period according to API-510.
5. What documentation must be reviewed and updated after any major alteration or repair to a pressure vessel as per API-510?
A) The original design documents
B) The latest inspection report
C) All relevant documentation, including design, operation, and maintenance
D) The vessel's operating manual
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: D | Question # 3 Answer: B | Question # 4 Answer: Only visible for members | Question # 5 Answer: C |
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