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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A process calls for the addition of a reactant over a certain period of time. The flow controller on the reactant' s feed line was out of calibration and reduced the flow rate of the reactant. The operator noticed the addition rate was too low and, contrary to the operating procedures, he opened a bypass valve around the flow control valve to increase the flow rate. As a result, the operator added the remaining reactant too quickly, and a runaway reaction occurred. Weaknesses in which of the following Risk Based Process Safety elements could have contributed to the cause of this incident? (Select all that apply)

A) Training and Performance Assurance
B) Incident Investigation
C) Conduct of Operations
D) Workforce Involvement
E) Asset Integrity and Reliability

2. A field operator contacted the control room about a leaking connection on a heat exchanger. The control room operator instructed the field operator to bypass the heat exchanger. However, unknown to the control room operator, additional piping had recently been installed upstream of the heat exchanger, and had not been recorded on the P & ID. When the field operator incorrectly opened a valve in the new piping, the process stream was routed to an unintended location.
Which of the following groups of Risk Based Process Safety elements, if properly implemented, could have prevented this incident?

A) Management of Change - Conduct of Operations - Emergency Management
B) Process Knowledge Management - Management of Change - Training and Performance Assurance
C) Process Knowledge Management - Safe Work Practices - Management of Change
D) Asset Integrity - Training and Performance Assurance - Management of Change

3. To maintain a dependable Operational Readiness practice (select all that apply):

A) Ensure consistent implementation
B) Determine scope of readiness reviews
C) Focus the procedure on major process changes
D) Involve competent personnel

4. Individuals presenting information on a Risk Based Process Safety element during a Management Review are expected to: (select all that apply)

A) Offer potential improvement opportunities for the element, where warranted
B) Answer questions about the implementation of the element
C) Identify accident root causes
D) Conduct annual certification of operating procedures
E) Present performance metrics for the element

5. The Risk Based Process Safety element which is designed to verify that a process is verified safe to start after a short term shutdown is Operational Readiness. True or False?

A) True
B) False

Solutions: